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Scratch
Built Collective Pitch - Hummingbird / Hornet Hybrid
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Part
6 - Flight Trials / CCPM Setup
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Having completed the
electrics and bench tested everything the next stage
is obviously to try flying the new heli.
The rotor head was fitted and linkages
made. I went through a basic setup to get servos centred,
pitch angles correct and linkages set, a full description
of how to set up the helicopter and radio is shown below
I fitted the tail rotor gear and blade
and adjusted the gyro gain to mid position.
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I was confident enough not to worry about training
gear, for the first flight I didnt intend going too high and
the helicopter construction is quite robust
I turned on the transmitter, plugged in the
Li-Poly and listened for the arming beeps of the two ESC's
I temporarily set all pitch values to 0 to both
check all linkage movement and run up the new motor. With
no pitch set the mainblades turn at a frightening rate and
positively scream.
Everything seemed ok so I set the pitch curve
to basic settings and got ready
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Pushing the throttle forward the heli got light
on its skids at just before half throttle then took off.
As I had measred everything carefully the heli
flew very well without any real trimming necessary, I was
incredibly pleased with its performance so flew around for
a while in the lounge without any heart stopping moments.
Now I can get on with building the model and
applying finishes.
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Helicopter / Radio Setup
The following is a detailed description of how
I set up the radio and helicopter.
I am using a Futaba T7CP radio and my Hybrid
has its pitch servo to the rear of the mainshaft, other than
this the principals are the same for any radio, HE3 type setup.
The pictures are desigend to give a good view
of what everything should look like, to get a clearer view
click each to get a full size view.
For my setup I have the right roll servo on
Ch1, left roll servo on Ch6, elevator servo on Ch2, throttle
on Ch3 and Tail on Ch4
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SAFETY - if possible
use a seperate BEC for safety to disable the ESCs throttle,
I dial in all 0's on the throttle curve to prevent any fire
up of the motor during setup.
INITIAL SETUP -
Start out with a new model on the reciever and select a HR3
- 120' swashplate type, ensure revo mixing is disabled (if
using a HH Gyro) and that no exp. or end point settings are
present.
Dial in standard PITCH and THROTTLE curves of
0-25-50-75-100
In the SWASH menu set AIL to +50%, ELE to +50%
and PIT to -50% (in my case -50% is due to the rear positioning
of the elevator servo).
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Ensure the throttle stick is set to its lowest
position and connect the helicopters battery.
If necessary centre the servo arms temporarily
by removing and replacing at the nearest horizontal level,
this will be done again later so dont worry too much now.
Check for correct operation of main and tail
rotor throttle movements. Note that you may have to hold the
throttle stick over to its lowest position (throttle on left
of radio hold stick to right) to arm both ESC's. If this does
not happen or throttle operates in reverse then use the REVERSE
menu to reverse Ch3 or Ch4 or both. In my instance both needed
reversing.
Dial in a THROTTLE curve of all 0's to prevent
any motor activity or use a seperate BEC and disconnect motor
and Ch3.
SWASHPLATE SETUP
- Next stage is to setup the movement of the swashplate
Move the Aileron stick right, viewed from the
rear the right servo arm should move down and the left servo
arm should move up. There are two possible incorrect movement
scenarios. The first is the opposite happening if this is
the case go to the SWASH menu, select AIL and rather than
having +50% set this to -50%, this setting reverses the action
of the Aileron stick. The second is incorrect movement of
one servo arm only, if this is the case go to the REVERSE
menu and reverse the corresponding Ch1 or Ch6 setting. Check
for correct operation of left aileron movement and adjust
if necessary
Move the Elevator stick forward, the two front
servo arms should move downward together and the rear servo
arm upward. Again there are two possible incorrect movement
scenarios, if the opposite case is happening go to the SWASH
menu and select the ELE setting reverse the initial setting
of +50% to -50%. If the second case is happening where the
servos move in different directions go to the REVERSE menu
and reverse the Ch2 setting.
Move the throttle stick forward, all three servos
should move downward together, if they move upward go to the
SWASH menu select the PIT setting and reverse its initial
setting of -50% to +50%.
The swasplate should now move correctly in response
to stick movements, at this stage the degree of throw will
not be correct so dont worry if any binding takes place.
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For this next section refer to the drawing shown
to the left .
SERVO ARMS SETUP
- Move the throttle stick to its mid position, power off the
helicopter. Leave the stick in this position throughout the
next section
Where needed remove the servo arms and reposition
to the closest horizontal position, use other arms that came
with the servos to achieve as close to horizontal as possible.
Check the lengths of the servo links, all three
should be the same. The 'ball' center to centre length of
my servo links is 26mm, adjust if necessary.
Replace servo arms and links
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Power back on the helicopter, use the SUB-TRIM
menu to get each servo arm accurately level.
The servo links should be as upright as possible,
move to a different servo arm hole if needed, at this point
the swashplate should be completely level.
PITCH COMPENSATOR SETUP
- The pitch compenstator should have its lower face directly
in the middle of is vertical range. If it hasnt use the servo
links to adjust by removing the top ball from the swashplate
and turning the top portion each exactly the same number of
turns to keep each arm the same length
MAIN BLADE PITCH 0' SETTING
- At this mid stick position the blade pitch should be 0'.
The reason for this is to give some negative setting for 3D
work when doing inverted manouvers. To accomplish this accurately
you will need a pitch gauge.
Level the flybar and take a reading of the blade
pitch concentrating on one blade at a time. To adjust level
use the pitch links turning the lower portion to adjust the
blade. When complete repeat on the other blade.
RECAP
- at this point you should have achieved the following
Radio -
- HR3
swashplate set
- PITCH CURVE - 0-25-50-75-100
- THROTTLE CURVE - 0-0-0-0-0
- SWASH - AIL+/- 50%, ELE +/-50%, PIT +/- 50%
(in my case- +50%, +50%, -50%)
- REVERSE - where needed (in my case
Ch3 and Ch4)
Mechanical -
- SERVO ARMS - centered mechanically then adjusted
using radio SUBTRIM
- SERVO LINKS - adjusted to same length and
as near to 90' angle to servo links as possible
- SWASHPLATE - level
- PITCH COMPENSATOR - in middle of its vertical
range on its locating pins
- MAIN BLADES - adjusted to 0' pitch using
pitch link
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MAXIMUM POSITIVE PITCH
SETTING - this stage sets the maximum positive blade
pitch which should be no more than 10'
Reconnect the helicopter battery and apply full
throttle on the radio. Use a pitch gauge to measure the degree
of positive pitch available.
To adjust this go to the SWASH menu and select
the PIT setting. Adjust this setting up or down to achieve
10' of positive pitch. The PIT setting determines the maximum
amount of pitch available, keep adjusting until the desired
pitch is obtained.
In my case a PIT value of -25% gave the 10',
this will differ in almost every case.
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MAXIMUM NEGATIVE PITCH
CHECK - this stage checks the maximum negative blade
pitch which should match the maximum positive of 10'
Apply full off throttle. Use a pitch gauge to
check the degree of negative pitch which should be 10'
If it isnt then you will need to start over
with the process, finely tuning each setting until you achieve
the correct results.
Note that such a high value for negative pitch
will only be needed if you intend doing aggresive 3D manouvers
flying inverted, only the maximum positive pitch setting of
10' is important at this stage.
It is also possible to control the amount of
negative pitch using the radio via the Pitch Curve.
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AILERON MAXIMUM TRAVEL
SETTING - this stage sets the amount of travel of the
two aileron servo arms. This stage is important to give the
correct degree of control - too narrow a setting gives little
control leading to large stick inputs, too wide a setting
leads to over correction and a difficult helicopter to control.
It is also important to ensure no binding of any control linkages
or arms.
Apply full throttle. Enter the SWASH menu and
select the AIL setting. Increase this setting and watch the
result when applying left and right aileron stick, the higher
the number in a positive or negative direction increases the
throw of the servo arms, the lower the number the shorter
the throw. Select a value that gives the maximum amount of
throw but does not go anywhere near binding the servo links..
Repeat the process for a full off throttle position
checking that nothing binds at all cyclic stick extreme movements
but do not exceed the maximum setting previously set, if needed
reduce the setting. In my case the optimum setting for this
value is +60%.
This value may be adjusted later to fine tune
the performance of the heli but dont exceed this as a maximum.
The two drawings below show a left and right
aileron movement and what happens to all the components during
the manouver, click the picture to get a better view
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ELEVATOR MAXIMUM TRAVEL
SETTING - this stage sets the amount of travel of all
three servos during an elevator stick movement. In this case
the two front servos act together and therefore both need
to be checked.
Apply full throttle. Again enter the SWASH menu
and select the ELE setting. Increase this setting and watch
the result when applying fore and aft elevator stick. As before
select a value that gives the maximum amount of throw without
any binding.
Apply full off throttle and repeat the process
for all cyclic extreme movements. In my case the optimum setting
for this value is +60% which again may be adjusted down to
fine tune performance.
The two drawings below show a fore and aft elevator
movement and what happens to all components during the manouver,
click the picture to get a better view.
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THROTTLE AND PITCH CURVES
- Both these settings are a matter of trial and error, the
ideal seems almost impossible, that is to have sufficient
rotor RPM to give a nicely balanced and controllable heli
without bogging the motor or without over reving and wasting
energy. I am using a 14 tooth main gear so I expect quite
high rotor head speeds.
A good starting point for the throttle curve
matching the setup above is 0-40-70-85-100, this brings in
the throttle earlier than the standard 0-25-50-75-100 setting.
Do this via the TH-CV menu dialing in each value at the 5
available curve settings P1 = 0%, P2 = 40%, P3 = 70%, P4 =
85%, P5 = 100%.
Because the helicopter has been setup up with
0' pitch at mid throttle the pitch curve settings will range
between 50% and 100% that is for normal flight you would assume
0' of pitch at 0 throttle. However you may wish to have 1'
or 2' of negative pitch at 0 throttle (in this case start
with a figure less than 50% at setting at P1. The purpose
of this is to bring the helicopter down and prevent something
called 'ballooning' particularly when flying outside, the
helicopter lifts when faced with an updraft and can be quite
difficult to bring down under control, the negative pitch
'drills' the helicopter down under these circumstances. However
for learning I would advise 0' pitch as it can be difficult
to stop the helicopter accidentally slamming into the ground
with negative pitch dialled in.
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A typical pitch curve using these parameters
would be 50-60-73-86-100, this woudl increase the pitch gradually
through the range to 10' and 100% throttle.
In my case after experimentation I stuck with
a throttle curve of 0-40-70-85-100 and found a pitch curve
of 55-65-78-91-100 to operate the best throughout the range.
This is however with SAB blades which are longer but narrower
in chord giving different characteristics plus a helicopter
that is heavier that the standard Hornet. Do this via the
PI-CV menu dialing in each value at the 5 available curve
settings P1 = 50%, P2 = 60%, P3 = 73%, P4 = 86%, P5 = 100%
The graph to the left shows the two curves.
to the right is shown the actual pitch in degrees, eg at
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mid stick - P3 I have 70% throttle and 5.49' of actual blade
pitch, at P4 I have 85% throttle and 8.11' of actual blade
pitch.
Its best to record experimental settings as you go, watch
performance and listen to the motor/tail rotor combination,
after a while you will recognise when the motor is struggling,
when to decrease pitch, when to increase throttle etc, recording
each means you can go back to a previous setting that worked!
RECAP - this section saw the
following settings made
- MAXIMUM POSITIVE PITCH - set via SWASH menu
and PIT setting to get 10'
- MAXIMUM NEGATIVE PITCH - check blade pitch
at 0 throttle
- AILERON MAXIMUM TRAVEL -set via SWASH menu and AIL setting
- ELEVATOR MAXIMUM TRAVEL - set via SWASH menu and ELE setting
- THROTTLE CURVE - initial setting 0-40-70-85-100
- PITCH CURVE - initial setting 50-60-73-86-100
This setup will allow negative pitch settings to be made
for 3D inverted manouvers, pitch settings of less than 50%
will provide negative pitch. A good starting point would be
a throttle curve of 100-80-60-80-100 and pitch curve of 0-23-50-73-100.
In this setup when the throttle is at 0 then 100% power is
applied, the opposite to normal mode, at the same time 10'
of negative pitch is achieved due to the 0% pitch curve setting.
All this seems complicated but a stage by stage approach
breaking each section down simplifies the process.
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