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Part 1 - Chassis
Part 2 - Tail
Part 3 - U/Carriage
Part 4 - Servos
Part 5 - Electrics
Part 6 - Flight Trials
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Scratch Built Collective Pitch Hornet Hybrid V2

The Model

After building the first of my scratch builds I couldnt resist having another go. The first version flew well and I was pleased with the concept. However I could see that I could save some weight by a major redesign so I set about thinking how I could achieve this.

The basic idea I had was to get rid of the vertical frames and complete the construction of the chassis with just two main horizontal components. I also decided to use only composite materials where possible. I used the same technique as before designing in 2D and 3D in AutoCAD.

I would stick with the same basic drivetrain, powerful battery and motor combination plus Hornet CCPM head. I decided to keep the heli as low profile as possible

I also wanted a test bed for multi-blade head setups as I want to build a small scale helicopter with this rotor layout, this would suit this purpose

 
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This fram is different from V1 in the respect that it is horizontally aligned, there are no vertical frames.

The frames are made from Carbon Fibre sheet with main spacing blocks created from Delrin which is light but incredibly strong.

There are four elements designed to hold servo's, motor, battery and electronics

 
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To achieve weight distribution I have positioned the motor at the rear of the main gear.

To keep the helicopter low profile I have underslung the motor.

 
 
 
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I admit to cheating on the undercarriage as I have used T-REX components.

The undercarriage is joined to the main frame by 30mm standoffs which give the necessary height for the tail rotor.

 
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You can download the 2D drawing completed in AutoCAD Release 14 from the link below.

The drawing is to scale and includes all the templates used to cut, shape drill etc all the components of the helicopter.

Right click the link and choose 'Save Target As...'

Hybrid CCPM V2.dwg

 
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You can download the 3D drawing completed in AutoCAD Release 14 from the link below.

The drawing is as close to scale as I could get it drawing in 3D and includes a complete modeled Hornet head assembly

Right click the link and choose 'Save Target As...'

Hybrid CCPM 3D V2.zip